Services

Retrofitting and repair

Repairs of large waterspace boilers and water-tube boilers

We perform expert repairs on large waterspace boilers and water-tube boilers, including associated boiler components, largely with our own specialist personnel.

  • Emergency repairs
  • New/partial tubing
  • Replacement of cover/turning chamber floors
  • Repair/replacement of tube chambers
  • Eco-/superheater repairs and retrofitting
  • Implementation of boiler plants and components
  • Integration/renovation of flue-gas channels
  • All pressure vessels
  • Replacement/repair of membrane walls
  • Sheet metal (flue-gas channels)

Retrofitting, modernisation, improving efficiency

Retrofitting, modernisation, improving efficiency

Our engineers and technicians are at your side for advice on retrofitting your boiler plant as early as the planning stage. Necessary modernisation measures and increasing economic efficiency are frequent objectives.
Bringing equipment up to the current technical standard.

  • Burner retrofitting
  • Eco-retrofitting
  • Conversion of steam to hot water
  • Modernisation of management and control
  • Advantages from extensive archive

Are you looking for a competent service provider at your side? Then VKK STANDARDKESSEL Service Köthen is the right place for you. Talk to us and let us advise you individually! Our contact persons are at your disposal.

Services on Site

On site – worldwide

With our on-site service we are there for you worldwide. Whether commissioning, maintenance, fault finding service, spare parts or other concerns: We support you personally and professionally.

Assembly Work

  • Complete power plants (supervision)
  • Boiler assembly
  • Component assembly
  • From planning (assembly advisors) to execution
  • Chimneys

See here https://youtu.be/EJBY08lbf98 an example of our capabilities.

An installation and heavy-duty assembly of several boilers at our customer in Krakow (Poland).

Commissioning

  • Complex plants
  • New and pre-owned boiler plants
  • also of non-VKK Standardkessel products
  • E/I&C and PCS systems
  • Plant components
  • combustion systems of all types from different manufacturers (biomass, pulverised lignite, natural gas, coke oven gas, light fuel oil, heavy fuel oil)
  • trial operations
  • boiler performance and emission tests and verification

Maintenance, inspection, revision

  • Over 1000 boilers under contract; at home and abroad
  • Significant minimisation of malfunctioning
  • Boilers and all associated components
  • Maintenance service package individually tailored to customer requirements and taking into account legal requirements
  • From minimum to full maintenance
  • Preventive maintenance
  • Determination of service life
  • Emission optimisation on all burner makes
  • Optimisation of all control circuits
  • Preparation and execution of hydraulic pressure tests of boilers, pipelines and fuel lines
  • Preparation for TÜV inspection, e.g. cleaning or grinding gusset stays
  • Boiler cleaning on water and flue gas side, mechanically or chemically
  • Boiler preservation
  • Remote monitoring

Rental systems

  • Boilers of all common operating pressures and rated outputs
  • Dual fuel gas and oil burning systems
  • Thermal and chemical water treatment

Water management

  • Carrying out water analyses
  • Evaluation and optimisation of water-chemical operating conditions in water and steam circuits as well as hot water systems
  • Chemical consulting (and supply of chemicals)
  • Commissioning of water treatment plants
  • Maintenance and repair of water treatment plants
  • Troubleshooting
  • Damage investigation in water and steam circuits
  • Development of concepts for improving water management in steam boiler plants

Training

  • By personnel familiar with the plant
  • With original documentation
  • Boiler and burner
  • Examination of the personnel

EXPLORE OUR REFERENCES

Here you will find international references from our product and service range. With the various filters you can search for specific projects. For more details, please click on the corresponding image.

Do you have any questions? Are you interested in our products and services? Then please contact our sales team.

  • Elektrokessel
    Electric boiler 8MW - North Rhine-Westphalia
    Industry:
    chemical industry
    Project:
    Electric boiler 8MW - North Rhine-Westphalia
    Implementation:
    2021
    anemptytextlline
  • Palm VKK Anlieferung
    Steam supply for one of the largest paper machines in the world
    Industry:
    paper industry
    Project:
    Steam supply for one of the largest paper machines in the world
    Implementation:
    2021
    anemptytextlline
  • Referenz
    Renewal of the power and steam supply of a food company in North Germany
    Industry:
    food industry
    Project:
    Renewal of the power and steam supply of a food company in North Germany
    Implementation:
    2015
    anemptytextlline
  • Referenz- LANXESS Antwerpen
    Boiler plant for process steam generation
    Industry:
    chemical industry
    Project:
    Boiler plant for process steam generation
    Implementation:
    2015
    anemptytextlline
  • Referenz
    Supplying a chemical plant with steam and production water
    Industry:
    chemical industry
    Project:
    Supplying a chemical plant with steam and production water
    Implementation:
    2013
    anemptytextlline
  • Referenz
    Auxiliary steam generator plant to supply a mineral-coal-fired power plant in North Rhine-Westphalia
    Industry:
    energy supply
    Project:
    Auxiliary steam generator plant to supply a mineral-coal-fired power plant in North Rhine-Westphalia
    Implementation:
    2013
    anemptytextlline
  • Referenz Kessel
    Renewal of the steam and hot water supply of a brewery
    Industry:
    brewing industry
    Project:
    Renewal of the steam and hot water supply of a brewery
    Implementation:
    2013
    anemptytextlline
  • Referenz
    Expansion of the steam supply of a stainless steel plant
    Industry:
    heavy industry
    Project:
    Expansion of the steam supply of a stainless steel plant
    Implementation:
    2012
    anemptytextlline
  • Referenz
    High-pressure steam boiler for supplying a dairy
    Industry:
    milk processing
    Project:
    High-pressure steam boiler for supplying a dairy
    Implementation:
    2012
    anemptytextlline
  • Referenz
    Hot water generator for supplying a car factory in Lower Saxony
    Industry:
    automotive industry
    Project:
    Hot water generator for supplying a car factory in Lower Saxony
    Implementation:
    2011
    anemptytextlline
  • Referenz
    Auxiliary boiler plant for a coal power plant in the Netherlands
    Industry:
    energy supply
    Project:
    Auxiliary boiler plant for a coal power plant in the Netherlands
    Implementation:
    2010
    anemptytextlline
  • Referenz
    Hot water generator for district heat supply in North Rhine-Westphalia
    Industry:
    energy supply
    Project:
    Hot water generator for district heat supply in North Rhine-Westphalia
    Implementation:
    2010
    anemptytextlline
  • Referenz-Frimmersdorf
    Superheated steam generator plant to supply a brown coal power plant in North Rhine-Westphalia
    Industry:
    energy supply
    Project:
    Superheated steam generator plant to supply a brown coal power plant in North Rhine-Westphalia
    Implementation:
    2010
    anemptytextlline
  • VKK Standardkessel
    Auxiliary boiler for a coal power plant in Northern Germany
    Industry:
    energy supply
    Project:
    Auxiliary boiler for a coal power plant in Northern Germany
    Implementation:
    2009
    anemptytextlline
  • Referenz
    Supplying a paper factory in England with production and thermal heat
    Industry:
    paper industry
    Project:
    Supplying a paper factory in England with production and thermal heat
    Implementation:
    2008
    anemptytextlline
  • Referenz
    Steam generator plant for supplying a lyophilisation plant with energy
    Industry:
    food industry
    Project:
    Steam generator plant for supplying a lyophilisation plant with energy
    Implementation:
    2007
    anemptytextlline
  • Referenz
    Auxiliary boiler for a coal power plant
    Industry:
    energy supply
    Project:
    Auxiliary boiler for a coal power plant
    Implementation:
    2007
    anemptytextlline
  • Referenz
    Superheated steam generator for expansion of the steam supply in a steel plant
    Industry:
    heavy industry
    Project:
    Superheated steam generator for expansion of the steam supply in a steel plant
    Implementation:
    2006
    anemptytextlline
  • Steam boiler plant for a milk-processing plant
    Industry:
    milk processing
    Project:
    Steam boiler plant for a milk-processing plant
    Implementation:
    2005
    anemptytextlline
  • Referenz
    Supplying a natural gas reservoir with heat for natural gas reheating
    Industry:
    energy supply
    Project:
    Supplying a natural gas reservoir with heat for natural gas reheating
    Implementation:
    2005
    anemptytextlline
  • Referenz
    Supplying steam for a brewery for production heat and thermal heat
    Industry:
    brewing industry
    Project:
    Supplying steam for a brewery for production heat and thermal heat
    Implementation:
    2004
    anemptytextlline
  • Referenz
    Expansion of the steam supply in a food-processing plant
    Industry:
    food industry
    Project:
    Expansion of the steam supply in a food-processing plant
    Implementation:
    2004
    anemptytextlline
  • Referenz
    Boiler plant for summer load and peak coverage in a thermal power plant
    Industry:
    energy supply
    Project:
    Boiler plant for summer load and peak coverage in a thermal power plant
    Implementation:
    2003
    anemptytextlline
  • Referenz Leipa Schwedt
    Expansion of an existing steam boiler plant in a paper factory
    Industry:
    paper industry
    Project:
    Expansion of an existing steam boiler plant in a paper factory
    Implementation:
    2003
    anemptytextlline
  • Referenz Sauter
    Supplying steam for a bioethanol factory with production heat and thermal heat
    Industry:
    chemical industry
    Project:
    Supplying steam for a bioethanol factory with production heat and thermal heat
    Implementation:
    2003
    anemptytextlline
  • Referenz
    Supplying a paper factory with production and thermal heat
    Industry:
    paper industry
    Project:
    Supplying a paper factory with production and thermal heat
    Implementation:
    2001
    anemptytextlline
  • Referenz
    Superheated steam boiler for supplying a chemical factory with process heat and space heating
    Industry:
    chemical industry
    Project:
    Superheated steam boiler for supplying a chemical factory with process heat and space heating
    Implementation:
    2000
    anemptytextlline
  • Referenz
    Supplying a food-processing plant with steam
    Industry:
    food industry
    Project:
    Supplying a food-processing plant with steam
    Implementation:
    1993/2006
    anemptytextlline